Precision Mechanical Positioning/Leveling/Alignment

6-Axis Nanopositioning Solution for Hybrid Bonding Equipment – Sub-Millisecond Response

Breakthrough in alignment bottleneck at the "last nanometer"

Market size and development trend

794

US$ billion (2030 Advanced Packaging Market Size)

~21%

The compound annual growth rate of hybrid bonding equipment

< 3nm

Important alignment accuracy target

Technical Solution Comparison

Traditional solution (servo/voice coil)

Resolution ≥ 100nm

Response time 1-10ms

Mechanical properties: suffer from friction and wear, leading to performance degradation

piezoelectric ceramic solutions

1nm resolution

Response time < 100 μs

Mechanical properties: frictionless, ultra-long lifetime

Core of the solution: 6-axis fully free parallel piezoelectric nanopositioning stage

Why is a 6-axis solution recommended?

For hybrid bonding of 300mm wafers, 3-axis (XYθz) can only solve in-plane alignment and cannot cope with wafer warpage; 6-axis system (XYZθxθyθz) is the mainstream solution in the industry, which can simultaneously achieve nanometer-level planar alignment and global leveling, effectively reducing contact stress and ensuring bonding yield.

X / Y axis

Lateral nanoscale alignment

Used for precise alignment of patterns on upper and lower wafers, achieving <10 nm overlay accuracy

travel distance 100~200 μm

1nm resolution

Repeatability ±3nm

θz axis

In-plane rotation

Adjusting the wafer's rotation angle to correct edge alignment deviations.

Stroke: 200~500 μrad

Resolution: 0.1 μrad

Z axis

Gap and Contact Force Control

Controlling the vertical distance during the bonding process ("the last nanometer") enables a soft landing.

Stroke: 100~500 μm

High stiffness (on the order of kN/mm)

Load Capacity: 300 N

Bandwidth > 100 Hz

θx / θy axis

LEVELING

Actively compensates for the warpage of 300mm wafers, ensuring strict parallelism of the wafer surface and reducing the risk of bonding voids.

Stroke length 200~1000 μrad

Resolution 0.15 μrad

Leveling range covers common wafer warpage degrees

Five core values

Yield breakthrough

Precision down to single digits (nm), yield improvement

Capacity increase

Microsecond-level response; shortened cycle

Cost reduction

Maintenance-free, ultra-long cycle life

Technological leadership

Enables customers to win orders for HPC and AI chips

Future-ready

Modular design to adapt to more demanding future process nodes.

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Data Sources
  • ① Yole Group - 《Status of the Advanced Packaging Industry 2025》:The advanced packaging market reached $46.0 billion in 2024, a year-over-year increase of 19%. It is projected to exceed $79.4 billion by 2030, with a CAGR of 9.5% from 2024 to 2030.
  • ② Yole Group - 《TCB and hybrid bonding to lead $1.3 billion market expansion by 2030》:The hybrid bonding device market is surging at a CAGR of 21.1%, driven by fine-pitch interconnects in advanced 3D architectures.
  • ③ IEEE IITC & SEMI - Technology Roadmap: For next-generation hybrid bonding, alignment accuracy requirements are evolving from the current tens of nanometers to sub-10 nanometers, and aiming at the important target of below 3 nanometers.
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